TTT-auto operates an outstanding facility, bringing together crucial manufacturing processes under one roof. Covering a total area of 36,000 m², with 26,000 m² of internal production space, the facility ensures seamless integration of machining, hot forging, casting, induction machining, sheet metal stamping, rubber part manufacturing, surface coating, and a professional paint shop; delivering efficiency, precision, and high-quality production at every stage.

Our hot forging facility operates 35 advanced machines, handling steel forging from 0.2 kg to 35 kg, Aluminum from 0.2 kg to 15 kg and Bronze from 0.2 kg to 5 kg. With induction heating furnaces, hydraulic and forging presses, eccentric trimming presses, and hydraulic preform presses, it ensures precision and high-quality production.

To learn more about our Forging Facility, you can visit our website that we created for our forging production.

https://ttt-forging.com

Our casting facility, established in 2022, is equipped with a fully automatic production line featuring advanced technology. With a casting capacity of about 165 ton per month and 2 x 1 ton/hour induction melting, we produce about 2000 tons annually, fully complying with European and international standards.

Our fully automatic molding line enables us to produce parts ranging from 1 kg to 50 kg in-house. Prior to casting, we conduct chemical controls using our spectral analysis device, which analyzes 32 elements, ensuring top-quality production of high-strength safety parts.

With GJS-600 / GGG-60 quality casting, we provide reliable, long-lasting solutions, meeting the industry's requirements.

https://ttt-casting.com

Our machining production cells are strategically organized by product groups, ensuring efficiency, order, and precision at every stage of production. This well-structured approach enables us to maximize productivity while upholding the highest quality standards. We utilize highly automated machines that operate 24/7 with minimal human interaction, ensuring consistent performance and reliable output. We continuously optimize processes and leverage advanced technologies.

At TTT-auto, we value every product and do not hesitate to make investments to bring all production in-house. In our new Silicone and Rubber Line, we produce parts using pure, high-quality silicone.

First Class Silicone Rubber (VMQ), that we prefer to use in our production processes, provides superior resistance to high temperatures, ozone, UV rays, air, and humidity. It also offers stable performance in oil and water and can be safely used within temperatures ranging from -60°C to 225°C.

TTT-auto increases production processes efficiently with instant data collection and central database recording technology. It provides integration with critical data and offers access to production processes from anywhere. Quality and efficiency are increased with real-time data flow and smart production management. With global product tracking, every stage of production can be monitored safely.

All coating processes are carried out in-house, ensuring full control and consistent quality at every stage. We apply Electroless Nickel Coating, Zinc Phosphate Coating, Manganese Phosphate Coating, Cataphoresis, and Alkaline Zinc Coating to enhance corrosion resistance, wear protection, and friction durability.

As TTT-auto, we perform electrostatic powder coating processes in our own facility. Equipped with modern technologies in this area, we ensure reduced production risks and environmentally friendly production processes. Due to its high adhesion properties, our products show immaculate resistance to corrosion, impacts, heat, and chemicals. In addition, dripping issues experienced in wet paints are eliminated with this system.

Our electrostatic powder coating area in our own facility meets the standards in the sector by providing durable results.

At TTT-auto, various heat treatment techniques are actively utilized during our production processes to enhance component durability and performance.
 
Tempering increases the overall hardness and strength of the steel, while carburizing improves surface hardness and wear resistance, enabling longer service life. Induction hardening, on the other hand, is a rapid method that strengthens the material by heating specific surface areas to high temperatures and then rapidly cooling them. This method allows for hardening of either the entire surface or only targeted sections, depending on the required depth.
 
These techniques are carefully applied to components that are critical for safety, such as Caliper Pins, Caliper Mechanism Parts, and Caliper Levers. Through these high-precision processes, the durability of these parts is maximized, ensuring top-level resistance against challenging working conditions.
 

In our Sheet Metal Production Cell, where we manage all processes from mold production to part forming, we are able to produce various sheet metal forms safly with our highly equipped machine park. 

Due to our approach that minimizes external dependency in production, we precisely form each part within our facility and  combine quality with speed and flexibility.

One of the most important production lines in our facility is the Caliper Assembly Line. This line, which stands out with its fully automatic structure, is equipped with advanced testing devices and every step of the assembly process is precisely controlled. Bushings and bolts are assembled with force and torque values ​​​​in accordance with OE standards. In the final stage, the braking force of the assembled calipers is measured and their convenience is checked.

This line prioritizes quality at every step of the assembly process, ensuring that our products with high safety standards are produced in the most effective and efficient way.